Showing posts with label battery. Show all posts
Showing posts with label battery. Show all posts

Thursday, November 1, 2012

What Mods to make to your Wild Hawk

Hello all,

Once you've played with your Wild Hawk and have become comfortable flying it, you can get the bug to take your Wild Hawk to the next level.  With this in mind, these are the mods I would recommend, and have made, to my Wild Hawk.

Here are the mods that I recommend and the order that I would make them.

First mod: Fix those tail hinges

I originally thought of putting this in with what I would do with a new plane out of the box, but decided it was too much of an upgrade to include there.  What I propose here is to cut the movable rudder and elevator surfaces off and replace the factory foam hinges with tape hinges.  This is a little more complex than it sounds on the surface.  Once the parts are cut away, they need to have the old hinge surfaces trimmed up.  The elevator surfaces should have the plastic connector piece removed and then they should be reconnected with a bamboo or other dowel.  I recommend increasing the gap between the two surfaces (the gap for the lower portion of the rudder) by about 1/8 of an inch.  This will help to ensure that the rudder will have the most motion possible and not hit the elevator.  Now you can follow my hinge post on how to do the actual tape hinges.

Second mod: Update that battery

I really feel that the next mod it to replace the NiMH battery with an upgraded LiPo battery.  The energy density of new LiPo batteries is just too much to pass up.  For about the same weight you can almost double your mAH rating and run time.  This is done by checking out your favorite hobby supplier and seeing what LiPo options are available.  I recommend 1300mAH to 2200mAH, 3 cell (series connected cells), LiPo packs.  Most likely these new battery packs will not come with the same connector and you will need to replace the connector on the battery pack to match the speed controller, or replace the connector on the speed controller to match the battery pack.  This is easy enough to do if you know how to solder.  If you don't, find a friend or hobby shop person that can do this for you.  This new pack will also supply more voltage to your motor.  Your new 3 cell LiPo pack will provide 11 to 12 volts as apposed to the 8 to 10 volts of the NiMH pack.  This will give you more RPMs out of your motor and more thrust.  I think you will find this especially helpful during take off.  Some people have warned me about the possibility of burning out the stock brushed motor.  While this is possible, I have not noticed any issues with this and have been pretty harsh on mine.
I did a pretty severe mod to make sure that my battery fit the way I wanted it to.  I actually cut off the top of the nose and used a soldering iron to melt the foam until the battery fit snug.  Then I hot glued the top of the nose back on.



Third mod: Cut in some ailerons

I feel that this is an interesting mod because it can be done before upgrading your transmitter and receiver to more channels.  As I found out, it's actually just as easy (if not easier) to fly with just elevator and ailerons as it is with elevator and rudder.  I detailed my aileron mod in this post.


Fourth mod: Upgrade your radio

The fourth mod that I would suggest is to upgrade your radio to a 6 channel radio.  I would go beyond a four channel radio (which would be enough for all the controls needed on this plane) only because I really feel that 6 channels is the minimum for a really useful radio setup.  This is probably the easiest mod that you can make to this plane.  The hardest part is deciding what radio you will upgrade to.  I purchased the least expensive 6 channel 2.4GHz radio that I could find because I wanted the benefits of 2.4GHz (small antenna and spread spectrum technology) and I'm a cheep Dutchman.  My cheep radio is not the easiest to use, but has not let me down.

So this mod is as simple as replacing the stock receiver with your new one.  You will need test and make sure that you get the servos plugged into the correct locations and make sure that you get the polarity right.








Fifth mod: Upgrade your speed controller and motor

This is probably the most gratifying mod, as when it's done right, it can really boost your plane performance and enable you to do some really fun things.  The things you can do?  How about belly take offs without landing gear and vertical flights to high altitude. The biggest thing to take note of here is that this plane is limited on the size of the propeller that can be installed.  I've only been able to upgrade to a maximum 6 inch propeller.  This means that you will need to turn this propeller faster to get the extra thrust needed to be able to do the things I mentioned above.  So, the Kv rating of a motor becomes an important factor to keep in mind.  The Kv rating refers to the RPMs per volt rating of the motor.  I recommend 2200Kv brushless motor.  This is a bit high, but a 1400Kv motor, while certainly enough power, will not give the really fun performance we're looking for.  We also do not want a motor that is too small and so we will want to look for a motor that is rated in the 250 to 400 watt range.  This will ensure that the motor will handle the current and voltage without overheating.  Once your motor is selected, then you need to find a speed controller that will handle the current rating of the motor.  Also look for a speed controller that will be easy to program or need no programming, and has an adequate BEC to power your receiver and servos.  Depending on the pieces that you put together you may need to modify your power connectors at the battery or motor.  I was able to purchase my battery, ESC, and brushless motor from the same company (Turnegy) and so they all fit together without any changes needed.  Unless an in-runner brushless motor of the same diameter is found, you will be using and out-runner that will need special mounting.  I cut the motor nacelle back and added a wooden fire wall.  This was placed such that the propeller would be located in the same place as the original.  This post will show exactly what I did to upgrade my ESC and motor.

Thanks for stopping by my blog.  Please feel free to post comments, good or bad, and be sure to come back and check for future posts.

Sunday, April 1, 2012

How to setup a brand new Wild Hawk

Hello all,

"Thinking out of the box"

There are people who have expressed an interest in how to best setup their Wild Hawk out of the box and there are those who complain that their Wild Hawk is a piece of crap and does not fly.  The information that both people need is the same.  There are several configuration updates of a stock Wild Hawk that are important to make it the good flying plane that people love.

This is what I would do to setup a brand new, out of the box, Wild Hawk:

Glue tail surfaces
While the double face tape used to secure the tail surfaces on the Wild Hawk is adequate and will hold the parts together for quite some time, it will come loose.  My recommendation is to just glue it up from the start and don't risk them coming loose in flight (yes, I have experienced this).

This shows the elevator flush with the end of the tail spar.
The first thing that needs to be done is to remove the double face tape.  If you skip this part, you risk your parts coming apart as your gluing will only be as strong as the tape.  Taking the tape off is not easy, but can be done with just your fingers.  Using tweezers would probably make this task much easier.  Now that all of the tape has been removed, its time to glue things up.  It's important to glue the elevator in first and them add on the rudder.  Take your time with this step and make sure the parts line up.  The elevator should line up at the tail end and not the front edge like it might seem.  If you don't line it up this way, you will risk the movable surfaces hitting they tail spar and not moving properly.

Re-position the battery
I don't know if it can be clearly seen in this photo, but the battery
us upside down.  It will be rotated counter clock wise and slid
forward as far as possible.
This modification require the removal of the foam ridge at the forward most edge of the battery.  This piece of foam it not that easy to remove but it can be done without too much trouble.  Once this is removed, the battery can be placed back in upside down and with the power wires still in the side cut out for them.  Since the Wild Hawk is notoriously tail heavy and does not have a proper center of gravity (CG), this is the minimum that must be done to make this plane flyable.  This does not resolve this plane's CG issues, but give you a good head start.

Don't install the landing gear
While you're learning, you will not need the landing gear.  Don't even bother installing them, they will just get in the way.  Just make sure that you are flying near a nice grassy area and learn to belly land your Wild Hawk there.


Tape up fuselage
This is an important step to help make sure that your Wild Hawk is as rugged as possible.  I have a whole post dedicated to this and it can be seen here: How to tape a Wild Hawk


Tape up wings
This is another important step as well in making sure that your Wild Hawk is as rugged as possible.  This step is also covered toward the end of the above blog post link.

Balance for CG
This is an important step in making sure that your Wild Hawk is as flyable as possible  I like my Wild Hawk leaning toward the nose heavy side and so I have my plane setup to balance at about 2 1/4 inches from the leading edge of the wing.  This is my CG and is just forward of the embedded wing spar.  A lot of people have theirs set for a CG of 2 1/2 to 3 inches from the leading edge.  This will require the addition of weight to the front of the plane.  I started by literally taping washers to the nose of my plane.  This worked fine and has worked fine for others that I know.  I decided to do something that I felt would be better and more permanent for mine.  What I did was to tape fishing split shot to my plane nose until the CG was right again.  Then I used my solder iron to melt some holes into the nose to hold the split shot.  When this was all in place, I used hot glue to secure it all.  I have a post here that shows how I did this: Weighted Question.  This post shows how I made a CG finder: CG Finder

Now your Wild Hawk should be very flyable and ruggedised.  If after all of this you are having issues flying this plane, the problems are not with the plane.

As usual, thanks for stopping by my blog and please post comments, good or bad.  Be sure to come back and check for future posts.


Saturday, December 31, 2011

Best Day of Flying Yet

So I'm off on break the Friday before the new year and I scheduled a day of flying with my Dad.  He has a flying buddy with access to a private field and was able to get some time on that Friday for us to fly out at the private field.  This field has a dirt, but smoothed out, runway out in the middle of open farm land.  My Dad brought out his Radian and his buddy took out his T28 for us to try out.  I, of course, brought out my Wild Hawk.

I arrived about 11:00am and we were out at the field by about noon.  John (Dad's buddy) sets up T28 around.  Wow, that was a lot of fun!  This plane is very responsive while still be easy to control.  Now I do have to say that the transmitter (a really nice Spektrum 6 channel) was set for a slow rate.  I flipped the switch to fast rate and about as quickly as I lost control of the plane, I switched the rate right  back to slow!  Way to responsive for my current skills.

This is where things started going south for my Dad.  I handed the controls to my Dad so he could check it out, and pretty soon he was getting to far away.  John advised that he should bring it back before it was too hard to control, and guess what.  Well, he tried to get it back but lost orientation and handed the controls back to John.  Too late!  It dove into the ground and broke the wing off.

Dad then got out his Radian for a flight.  A quick had launch out and the plane was not gaining altitude.  About 50 yards out the right wing tipped up and caught the breeze and with the low altitude, cartwheeled the plane into the groung!  Another broken plane!

Well, I got out the Wild Hawk and after two failed take off attempts, I hand launched it into the air.  I had a great flight with my make shift cell phone video camera on board (unfortunately something went wrong with the camera and the video file was messed up, so no video this time).  I landed it, took the camera off and hand launched it again.  I trimmed it out again since the loss of the camera weight, and asked my Dad if he wanted to fly it.  He said "no" as he did not want to chance wrecking another plane!

After this flight it was time to head home and get some lunch.  After lunch we checked out a local city park that people were known to fly at.  This turned out to be a great place to fly!  It's this huge sunken area surrounded by 10ft berms with parking areas.  We quickly headed home to get out planes.

We returned, me with my Wild Hawk and Dad with his Wild Hawk (Old Hickery) and his second plane (my brothers Wild Hawk that he procured).  We parked right up to one side with the slight breeze coming in toward us.  We had about 15ft of grass to the grassy berm.  I took off and landed on the parking lot and Dad hand launched out off the berm.  What a perfect place to fly!  We flew and flew almost till dark!  I burned off the 2200mah battery and started another.  Dad did crash and damage my brothers plane (he flew it behind us and lost it in the sun!), but continued to fly with Old Hickory.  We had soo much fun and had such a great time flying.  I think I had easily, a solid 30 minutes of air time!  We would just take the planes up and then cut the power and see how long we could glide around.  We had a great time bringing them in for low passes and trying to land at our feet (I have to admit that Dad took the prize here).  We are definitely coming back here again!

Sorry there are no pictures, the video didn't come out and I was so distracted by the great flying that I didn't take any pictures.

Thanks for stopping by my blog and please post comments, good or bad.  Be sure to come back and check for future posts.

Tuesday, December 13, 2011

Gearing Up for a Landing


I’ve  made a decision about my Wild Hawk.  A decision that is the opposite of the one that I made when I first received the plane.  A decision that goes against all the recommendations that I received when I first queried experienced Wild Hawk owners regarding the plane.  So, just what is this decision that I made?  I’m adding the landing gear back to my plane!

Why am I doing this?  And, why did I remove them in the first place?  Well, first why did I take them off and leave them off.  I took them off for two reasons.  The first reason is that having landing gear of such a light plane can cause landing problems for inexperienced fliers such as I was.  The second reason was that all the areas that I expected to fly at had no landing strips.  My Dad’s location is a rough plowed field, usually with tall weeds.  My only other current location is a local park and preserve area.  The preserve area does have a 10ft wide walk way that cuts through it, but it is lined on either side with 8 x 8 posts threaded with 1/2in cable.  Not very inviting!

Now I’m adding my landing gear back because, I’ve now successfully landed on the walk way twice, and I have plans to join a local club that has a really nice runway.  I figure this will also prepare me for bigger and better airplanes that will have landing gear.  Besides they just snap in and out (see my pictures and videos below).





Wild Hawk landing gear
Cutting tape out of the gear mounting slot

Gear installed

Landing Gear in.

Landing gear out.



So what is adding the landing gear back onto the plane going to do to how it will fly? OK, I know that the landing gear is just wire with foam rubber wheels and they weigh next to nothing, and so the weight should not affect the plane very much and they are close enough to the CG that I don't expect them to affect the CG. But, the big thing in my mind is that they are not exactly aerodynamic. Again, they are not that big, but on such a light plane they could have a drag affect. This affect could be to make the nose drop as the pull would be on the bottom and to the rear using the CG as a fulcrum. Will this be enough to affect the flight and require trimming? Will I need to redistribute the weight? Will flying speed make a difference?

Since I do not have a wind tunnel, I'll have to rely on flying the Wild Hawk to see what will actually happen. Now I am waiting for a good day to fly. Once I have flown the plane (successfully or not) I will post an update on what affect this had, if any!






Ooops! Blooper!

































F759M5X8N5NA

Wednesday, November 30, 2011

Last Mod and New Mod


The 3 blade prop was just for testing
So, as promised, I have pictures and updates on my last power train modification/update.  As I mentioned in my last post, I tried to match the motor selected for someone else's motor mod and they used a "V3" brushless outrunner.  What I came up with (that was also available at the time) was the Turnigy D2826/10 1400KV brushless outrunner.  I am not sure what the 2826 represents but I believe that the /10 refers to either the number of poles or magnets.  The 1400KV definitely revers to the number of no load RPM per volt applied.  This helps you figure out what kind of RPMs you can expect with a given battery pack.  Since the Wild Hawk runs a relatively small diameter propeller, I wanted more RPMs.  I would have preferred something in the 1800KV range, but this is what was available with the other physical features I wanted.  As I said, I selected it not only because of the electrical characteristics, but also because of the output shaft and prop shaft adapter and the bracket and mounting method.  I really like the self centering prop shaft adapter and how it attaches securely (like a drill chuck) but also would allow for slippage if the propeller were to impact the ground or some other object.  I also like the motor mount and bracket because it is very easy to work with.  I did make sure that I used Locktite to secure the screws that hold the aluminum bracket to the motor since it would not be easily accessible.

 Now on to the speed controller.  I was looking for a controller that would handle 15 to 18Amps, but again, the one I really wanted was not available (back ordered), so I found this one for more money, but  from the description and people's reports this one can easily handle long bursts to 40Amps.  It is programmable with an inexpensive programming card but can also have basic programming done with your transmitter throttle settings.  It is a little bigger than I expected, but oh well, I have it and it works very well and I don't think I will have to worry overloading it.

Finally the battery.  I was going to just use the batteries that I made from laptop batteries, but decided that they were just too inexpensive to pass up.  I found this (again) Turnigy 2200mah 3C 11.1V pack.  It was listed with a discharge range (20 to 30C), which seems a little unusual, but it was easily above what I expected I would use.  20C times 2200mah means that it could supply at least a maximum discharge rate of 44 amps.  See, plenty of performance for this setup.

The nice thing about having everything Turnigy is that all the connectors fit without any trouble or issue.

Now the new mod is a mod to keep my "high tech" camera mount from damaging the wing again.

In these two pictures you can see the damage that occurred to the trailing edge and how the tape cut into the wing under the force of the weight of the cell phone.  Of course, this would not have happened had I been able to learn how to land properly.  But, I have not, and I'm not sure when I will.

OK, before I get to much further into this, I guess I should tell you about some background on my method of this repair/mod.  So, some months ago, when I first got going into repairing my Wild Hawk and using tooth picks, foam chunks, and hot glue, I introduced my Dad to this.  He started to kind of take off with the idea of using cheep and free items to use for repairs.  My Dad told me about how he was collecting free coffee stir sticks to add to his supplies.  Now, I'm from a 100% Dutch family and predominately Dutch community and I am no stranger to the tendencies of the Dutch to be, shall we say, penny pinchers.  But my Dad collecting wooden coffee stir sticks struck even me as going a bit far and was something that I was not going to do, especially since I could get all I wanted from my work for free.  Well, now I'm looking at the issues with my wing repair and reinforcement and what comes to my mind as being the perfect item to assist with my repair?  You guessed it, a wooden coffee stir stick!  Did I have any in my supplies to assist with this repair?  No, of course not!  I'm sure my Dad had many available and could have fixed this issue on many wings, but not me.  I was not cheep forward looking enough to have stocked up an effective supply.

Well, after scowering my wife's endless craft supplies I had to settle for a tongue depressor.  If I couldn't find a wooden coffee stir stick, a wooden Popsicle stick would have been a good second choice.  Well, we did not have any of those either.  So, a wooden tongue depressor was what I was going to have to work with.

OK, on with the repair. I molded the foam back into place and started looking at how the wooden tongue depressor would be used to re-enforce the location.  I used my Exacto saw and started cutting the depressor down to size.












Soon I had a piece that I was happy enough with and was ready to hot glue it into place.
Now I strapped the phone into place to check things out.  You can see how the phone looks on the bottom side of the wing with the strapping tape holding it in place.  The photo to the right and below shows the top side of the wing with the trailing edge re-enforcement and how the strapping tape wraps around and is prevented from doing more damage.

Now I'm waiting for my free time to align with good weather to try this out and see if it really works as expected.

Thanks for stopping by my blog and please post comments, good or bad.  Be sure to come back and check for future posts.

Power Play and Photo Phun

If you saw my last post you know that I completely revamped the Wild Hawk's power system; new motor, new speed controller, and new LiPO battery.  It was hard waiting and I finally had a chance to get out and fly it.  I have to mention here that I also had a plan to take video from the plane using an old cell phone (still waiting for the shipment of the cheap mini DVRs to come in at Hobby King).  So, I went out to kill two birds with one stone.

The first item on my list was to just fly the plane and make sure all was well and to see what the performance was.  After making sure the speed controller emitted the appropriate beeps, I was set to go.  I powered up to full throttle and hand launched the plane into the air.  It flew very nice, but was not the rocket that I expected.  I had seen others mod their planes similarly and they seemed to go vertical until out of site.  Although I could tell I had more power, it would not "go vertical."  At first I was a little disappointed as i had done a lot of motor research to match a similar motor as, the Dutchman that I am, I was not going to pay the $40 for the motor recommended (I got mine for less than $20).

Any way, the newly powered Wild Hawk flew very nice.  I did notice that I could throttle way back and still not loose altitude.

So, that done, it was time to strap on the camera (and I do mean strap on).  I pulled out the cell phone camera and got it ready.  This was actually quite the ordeal as the phone is an early touch screen model LG and the touch part has been failing.  I found out from Google searching my issue that if I pealed off the top clear layer of the screen I could regain some of the functionality.  I did find out through trial and error that I also had to hold down the, now visible, connector area to regain functionality of the whole screen.  Also, going back a bit further in this part of the story, since this phone is no longer used and I do not have a valid SIM card for it, I had to set it up in, fittingly enough, "airplane mode".  This disabled the cell portion of the phone while still allowing for use of the rest of the phones functions.  I was not able to accomplish this until I resolved the touch screen issue.  OK, the last thing I did was to make sure that the phones video camera feature recorded to the internal micro SD card.  This last item would make it much easier to access the videos taken (I never had the special USB cord for the phone and I didn't want to deal with Bluetooth).

OK, now I was ready to strap on the cell phone camera and take some video.  The plane was still on from the last flight and ready to go.  I took out the roll of strapping tape (see, I really mean "strapped on") and cut off a long strip, about a foot.  I carefully placed this across the camera side of the phone leaving the rest evenly hung over either end.  Then I started the video camera and placed the phone on the underside of the wing and pulled the tape around the front and tail of the wing.  I made a last minute check of the controls, hit the throttle and launched it into the air.

It flew great!  The added weight of the phone (not insignificant) made not difference other than a slight trim of the ailerons.  I let it fly in circles slowly gaining altitude.  The day was a bit cloudy and pretty soon the Wild Hawk was fading in and out as it passed through some of them.  "Awsome" was my thought as I thought of what video I might be getting.  I continued to fly around and took the plane over some nearby homes and then back again.  As far as the power goes, I was able to cut back to 1/4 - 1/3 throttle and maintain altitude with ease.  This is certainly an improvement over the old power train especially with the added payload.  I flew for at least 5 minutes and struggled to bring it down to make a few practice landing passes.  This plane really wanted to stay up in the air.

A few seconds of air time video!

A bit of a rough landing and the plane was back on the ground without any real damage.  I did notice that the trailing edge of the wing with the tape had torn the edge a little, but not enough to worry about.  I was too eager to view the video to think too much about it anyway.  I unstrapped the cell phone and pushed the side button to reactivate the screen.  It was not still taking video!  I opened the list of videos and found the one it had taken.  For some reason it was only 43 seconds long!  Barely enough time to get the plane into the air let alone into the clouds.  Now I bummed.  I thought maybe I had made some sort of mistake in setting things up so I decided to try taking a sample video.  Sure enough, it stopped at 43 seconds again!  What's up with that?  I know that early cell cameras could only take short duration videos and thought this one might have a similar limitation based on resolution, memory, etc.

Well, I thought I would try one more time and see what I could get in 43 seconds.  I cut another piece of tape and got the phone ready to go, started the video recorder and strapped it on.  A quick check of the controls and tossed it into the air!  It flew great and for another 5 minutes or so.  No sense in cutting the flight short just to check the video and so I went back up into the clouds and enjoyed the flying.

I thought I would be able to make a better landing, especially since I had made two great practice passes.  This would not be the case as I made a typical knee jerk response a foot off of the ground and cart wheeled the plane.  There was no real damage to the plane as it was going slow and was so close to the ground, but the force did pull the strapping tape further into the trailing edge of the wing.  So, no more flying today.

I pulled of the cell phone and checked the video.  I knew that I was only going to get 43 seconds, but I had hoped to get more air time.  Well, even though I thought I had rushed and gotten into the air faster than the first time, I had actually done worse and did not get any air time at all.  So much for my first time out trying to get video.

The good news is that I really liked how the plane flew with the new power train.  Even though I can't go vertical, I still like the gain in power and I got significant flying time off of the new LiPO pack.  I do have a three blade prop that I might check the next time out.  We'll see if that makes any difference.

 I guess next time along with the fixes needed from this time, I'll include some actual details on the motor, speed controller, and LiPO pack I added.

Thanks for stopping by my blog and please post comments, good or bad.  Be sure to come back and check for future posts.

Sunday, November 27, 2011

Even More Power!

OK, I decided that I need more power.  I went online to my favorite hobby store site and purchased a new battery (2200mah, 3C), brush-less outrunner motor, and speed controller.  They actually came in some time ago but I just got around to installing and setting everything up.  A few things I had to take care of first like charging the battery and figuring out how to setup the speed controller.  I connected the battery to my charger and topped it off.  Then I checked the battery with my voltage checker and each cell read out very close, just the way I like to see it.  Now I needed to check out the speed controller as it usually requires a programmer to set it up.  I found out the speed controller could also be programmed to the default setting (which happen to be what I want) by using the transmitter.  This is done by powering up with the throttle in the full position and waiting for a certain number of beeps, returning the throttle to the off position and waiting for the required beeps, and then putting the throttle back to full and waiting for beeps again and then put the throttle back to the off position.  After all of this, it works just fine.  So, I setup the receiver, speed controller, battery, and  motor and checked everything out with the transmitter.  All worked as expected.

Now it was time to figure out how I was going to mount everything on the plane.  I started by removing the old motor and speed controller.  This required loosening the hot glue I had added to the motor, cutting the wires, and pulling on it until it came out.  Then I pulled out the wires from the speed controller, removed the power switch, disconnected from the receiver, and then completely removed it.  Now everything is out of the way and I can see how it will all fit.

I had already held the motor up in position next to the original and marked the nacelle.  I mounted a three blade prop that I had on hand just for reference.  So now was the time to start cutting.
I cut out a big chunk of the nacelle and made sure the surface was level.  I cut out a piece of hardwood to use for a firewall.
I marked the piece to find the center for mounting the motor.

 Next I tried the fit and found I needed a notch for the firewall to fit better.  I also figured it would give more stability since so much foam was cut out.

Now it was  time to dry fit all the motor pieces before permanently installing anything.  Everything was laid out to make sure I have everything I needed.  Since the screws to attach the motor to the aluminum mount would be hidden and not easily accessible, I made sure they were locktited in (reddish purple tube).  I decided to use wood screws with lock washers on the firewall since I would not be able to get to the back side if I used bolts with nuts once all was glued in place.


Here is the aluminum mount with the locktited screws, and to the right, mounted to the firewall with wood screws and lock washers.


Now that I was happy with everything, I decided to trim the wood down for a more aerodynamic profile.  I did this by holding the firewall in place and then tracing the nacelle outline on the back side.  Then I used a belt sander to trim it down to the profile I marked out.  Next I glued it in place with hot glue.  I made sure that the perimeter and slot were glued well.  I also added a vertical line to use to align the firewall with the seams in the foam (this helped a lot for centering).



I noticed that there was still a little flex in the new nacelle and so used some tooth picks to stiffen things up.  I ran two strait down on either side of the seam and then two more at an angle from just behind the wood to the front of the nacelle.


Now I screwed the motor back on being careful to make sure the wood screws went right back into the threads they cut during the dry fitting.  This I know will ensure the best performance and least chance of failure.  I also made sure that the screws were torqued down just enough to collapse the lock washers.


Now I need to get the battery in place.  I noticed that it was not going to fit at all unless I started cutting things up.  I really wanted it to be as far forward as reasonable to maintain the C. G.  I bit the bullet and opted for major surgery and sliced off the top of the nose.  This allowed for full access to the battery compartment.  I laid the battery where I wanted it and marked what needed to be cleared away.  I then used my soldering iron with a nail in place of the soldering tip and melted the foam until there was enough room.  I like to melt the foam instead of cutting it out as I feel that it helps to retain structural integrity.  Any way, once I was happy with the space, I hot glued the top back on.  I did not use any tooth picks for support as this section will be well taped with strapping tape.

Finally I'm getting to the speed controller.  It seemed to fit well just laying it out from the motor to the cockpit opening.  The two power wires were just far enough apart (being on either side of the controller circuit board) that the cover tab fits right in between them.  Instead of gluing it down, I opted for just taping it in place with strapping tape.  There were two reasons for mounting it the way I did.  One is that this was way easier than threading the wires through the foam, and two, it would provide for better cooling if needed.  So this configuration worked great other than the power connectors having to make an awkward loop to connect.  A little tucking of wires and rubber bands to hold down the canopy and no one is the wiser.

I powered up my radio then plugged the battery in (I no longer have an on/off switch) and everything worked as expected.  I am very happy with this and cannot wait to get out and fly this thing.

Thanks for stopping by my blog and please post comments, good or bad.  Be sure to come back and check for future posts.

Tuesday, November 8, 2011

Almost Lost

Well, this with this post I started with a new transmitter.  I needed something with more controls than the 3 channels that came with the Wild Hawk.  Especially since I added ailerons.  I was not satisfied with losing my rudder, as I found that I really needed it for making landings with cross winds like I seem to always have.

What did I do?  I headed off to my favorite hobby shop, Hobby King.  I looked through their transmitter options and realized that I did not want to spend a whole lot of money on a name brand system especially as I am still new to this hobby.  So I looked at their shop brand selection.  I found they had several transmitters ranging from sub $30 4 channel to just over $50 6 channel and all using 2.4GHz spread spectrum technology.  Interestingly enough there was only a few dollars difference between the 4 channel and 6 channel low end systems and I opted for the extra channels.

I received my 6 channel transmitter along with the USB cable to program it.  I love this transmitter and was looking forward to installing it and trying it out.

It took a little work to get the old receiver out and keep all of the connections strait but I did it and got the new and smaller receiver in.

It took a while but I finally made it to my Dad's place for some flying.  My first flight was in his back yard which is about 50 feet by 150 feet surrounded by fence but with orchards and clear views all around.  So after a few falls starts, I made it up into the air and really had fun flying around and getting used to the new radio.  I made one test pass and made good use of the rudder in lining up a test landing pass.  On my landing pass I did not account for the thermal conditions.  You see, my Dad's back yard is half grass and half pea gravel.  I started my pass coming in over the grass toward myself standing at the far end of the gravel.  Everything was fine until I crossed over onto the gravel and his the updraft.  This pitched the plane over and into some equipment off to the side as I lost control.

It took a bit of work but I got the plane fixed up again and ready for another flight.  By now the wind was picking up and I new I would have to the open field next door.  Out we go.  I get launched and am flying fine but I realize I am starting to fight the wind.  While I'm playing with the new radio and extra channels, I stray too close to Dad's orchard just behind me.  With my battery a bit low and the wind, I find that I can't bring it back and lose the plane behind me.  I just let the controls go neutral and shut off the power.
We finally found the plane lodged in the upper branches of a tree on the far side of the orchard.  It took my daughter climbing the tree and using a pruning pole to shake it loose.  Up in the tree the plane didn't look to bad.  Once down, wow, it was really messed up.  Both wing leading edges were gouged, the nose was gouged, one wing was bent up and the bamboo spar broken.  Lot's of work is going to be needed to fix it this time.
Next update hopefully all will have been repaired.

Thanks for stopping by my blog and please post comments, good or bad.  Be sure to come back and check for future posts.